stationary impact crusher

Stationary Impact Crusher Unit CSI 1007

The CSI 1007 is a compact and efficient impact crusher unit designed for high-performance crushing operations in stationary setups. Featuring a primary grizzly feeder, an impact crusher, an under-crusher pan feeder, and a product conveyor, this unit is ideal for use in both crushing-screening plants and recycling facilities. Despite being stationary, its skid-mounted frame allows for fast and easy installation. The integrated pan feeder beneath the crusher helps prevent damage to the conveyor belt by shielding it from rebar and similar metallic debris commonly found in demolition materials.

Hydraulic control of the crusher upper body and apron settings ensures ease of maintenance and operation. The primary grizzly feeder is equipped with a frequency converter, allowing for precise adjustment of material feed rate, improving process control and efficiency. Meanwhile, a soft starter on the crusher motor regulates inrush current during startup, reducing electrical stress on the system. Optional features such as a third apron row and a magnetic separator on the product conveyor make the unit adaptable to a range of applications. With its modular design and cost advantage over mobile units, the CSI 1007 offers a reliable and economical crushing solution for various industrial needs.

Stationary Impact Crusher CSI 1007 Technical Specifications
KEY FEATURES
Maximum Capacity: up to 100 tph
Feed Size: Edge length maximum 350 mm
FEEDING UNIT
Hopper Volume: 2,6 m³
Hopper Dimensions: 2.160 x 4.200 mm
Feeder Dimensions: 800 x 3.400 mm
Drive: 2 x 4,3 kW 1.000 rpm vibromotors
Pre-screening Area: 1.050 x 800 mm
SECONDARY IMPACT CRUSHER
Rotor Dimensions: Ø1.000 x 670 mm
Drive: 110 kW, 1.500 rpm
Blowbars: 16-18% Mn casting
PAN FEEDER
Feeder Dimensions: 650 x 1.500 mm
Drive: 2 x 0,9 kW 1.000 rpm vibromotors
PRODUCT CONVEYOR
Dimensions: 650 x 8.000 mm
Drive: 5,5 kW electric motor-direct gearbox
OPTIONS
Crusher: Hydraulic controlled upper body, break plates setting
Crusher: 3. break plate
Magnetic Separator: 650 mm width, 1,5 kW electric motor-direct gearbox

Why It Matters in Modern Crushing Applications

From quarries and mining facilities to construction recycling and infrastructure projects, it is one of the cornerstones of many heavy-duty industrial applications. With its high-speed rotating rotors and robust body structure, this system delivers outstanding performance by effortlessly processing even the hardest and most abrasive materials. Impact crushers do more than just reduce material size; they also ensure the production of cubical, high-quality end products. This not only makes them powerful, but also a truly “efficient” crushing technology.

Stationary Impact Crusher Working Principle

The working principle of impact crushers is based on feeding material into a high-speed rotor, which propels it toward impact plates to achieve size reduction. The main stages of the process are as follows:

Feeding: The material is transferred into the crusher via a vibrating feeder equipped with an internal bunker.
Crushing: The high-speed rotor rapidly throws the material toward adjustable impact bars.
Fragmentation: The material hits the bars and breaks apart; through two or optionally three crushing stages, it is reduced to the desired size.

Stationary Impact Crusher Versatile Performance Meets Internal Mobility

Our unit can be used effectively and reliably not only for the recycling of concrete, rubble, and other construction waste, but also for demanding and high-capacity applications such as aggregate production. Its compact design not only makes it a space-saving solution, but also allows it to be easily moved within the facility on its own. This feature provides great flexibility in internal logistics and accelerates workflow.

The installation time is kept to a minimum; the unit can be commissioned in a short period, enabling production to start without any time loss. Since it houses all its technical equipment, including the electrical panel, within its own body, it operates as an independent and integrated system. This structure leads to simplified operational processes on site and less installation complexity.

An optional third impact apron (pendulum) in the crusher unit offers an ideal solution for producing finer materials. This enables the user to easily adapt production to different granulometric requirements. Additionally, the unit provides high-level adaptability for both project-based and continuous production scenarios by offering flexible transition between secondary and tertiary crushing applications.

Next-Generation Crushing Power, Engineered by Caracal

Developed by Caracal, the Stationary Impact Crusher Unit combines high performance, durability, and flexibility in a single, robust design—perfectly aligned with the demands of modern industrial facilities. Engineered with advanced expertise and field-proven reliability, this system delivers uninterrupted efficiency even under the toughest conditions. Thanks to Caracal’s commitment to quality-driven manufacturing, it can be confidently used in heavy-duty applications such as recycling, mining, and aggregate production. Its compact structure, built-in technical equipment, and rapid commissioning capability accelerate workflows, while ease of maintenance and internal mobility offer a user-friendly experience. This technology developed by Caracal is a simple and future-proof solution for all your crushing needs.

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